EV On Board Charger Market Report

Market Insights

“The EV on-board charger market size was US$ 6.5 billion in 2024 and is likely to grow at a decent CAGR of 12.4% in the long run to reach US$ 15.7 billion in 2031”.

Market Dynamics

Introduction

An on-board charger (OBC) is a power electronic system embedded in electric vehicles (EVs) that converts alternating current (AC) from off-board sources (residential or public charging outlets) into direct current (DC) to power the vehicle’s battery pack communicates with both the vehicle’s control unit and the external charging station to determine optimal charging parameters, such as current, power levels, and applicable regional standards. By interpreting data from the EV supply equipment (EVSE) controller or the vehicle’s internal controller, the OBC automatically adapts to the correct regional standard, enabling safe and efficient charging regardless of the vehicle’s location.

One of the attractive innovations in the market is the creation of bi-directional on-board chargers that support the vehicle-to-grid (V2G) and vehicle-to-home (V2H) characteristics, enabling electric vehicles (EVs) to function as a backup power source. Additionally, automotive OEMs are now concentrating on embedding onboard chargers with smart charging capability, which allows them to communicate better with the grid and utilise energy more sensibly based on current demand and price.

Market Drivers:

Key drivers of the EV on-board charger market are:

Rising EV Adoption: Increasing demand for electric vehicles due to environmental concerns, fuel cost savings, and advancements in battery technology.

Government Incentives & Policies: Subsidies, tax rebates, and stringent emission regulations are pushing automakers toward electrification.

Expansion of Charging Infrastructure: Development of fast-charging stations and rising public and private charging networks drive the need for efficient OBCs.

Technological Advancements: Innovations in power electronics, bidirectional charging, and smarter OBCs with enhanced efficiency.

Battery Performance Improvements: The shift toward higher-capacity and higher-voltage EV batteries demands more advanced on-board chargers (OBCs) capable of efficient power conversion, optimized thermal management, and enhanced safety protocols.

Recent Market JVs and Acquisitions:

A considerable number of strategic alliances, including M&As, JVs, etc., have been performed over the past few years:

• In December 2020, LG Electronics teamed up with Magna International Inc. to form a joint venture to manufacture e-motors, inverters, and onboard chargers, supporting the global shift toward electrification. The newly formed LG Magna e-Powertrain Co., Ltd. combines the strengths of both companies in electric powertrain systems and world-class manufacturing, aiming to drive innovation and efficiency in the EV industry.  
• In October 2020, BorgWarner Inc. acquired Delphi Technologies to enhance its position in the electric vehicle (EV) market and broaden its electrification portfolio, including onboard charging systems.

Market Segments' Analysis

“Unidirectional on-board chargers are projected to maintain dominance throughout the forecast period.”

EV on-board chargers are segmented into unidirectional and bidirectional power flow types. Unidirectional on-board chargers (OBCs) continue to dominate the market due to their cost-effectiveness, simplified design, and seamless compatibility with existing EV charging infrastructure. Unidirectional on-board chargers adequately meet the standard energy transfer needs of most EV users, making them well-suited for mass-market, entry-level, and mid-range vehicles where affordability and efficiency are critical. Their simple design and ease of integration into existing vehicle architectures also enable faster production and deployment by automakers.

The bidirectional OBCs are expected to grow at a faster rate during the forecast period, driven by increasing interest in advanced energy applications such as vehicle-to-grid (V2G) and vehicle-to-home (V2H). Despite their growth potential, bidirectional systems face challenges like higher costs, regulatory uncertainty, and insufficient grid infrastructure, which limit widespread adoption in the short term.

By Propulsion Type

“BEV is projected to maintain market leadership and exhibit the higher growth rate among both propulsion types during the forecast period.”

EV on-board chargers are segmented into BEV and HEV propulsion types. Battery electric vehicles (BEVs) are likely to continue to dominate the EV on-board charger (OBC) market through the forecast period. Unlike plug-in hybrid electric vehicles (PHEVs), BEVs rely entirely on electric power for propulsion, making energy-efficient and high-performance OBCs essential. Their larger battery packs, especially in long-range models, demand more robust charging systems to ensure acceptable charging times and overall user convenience.

In the coming years, the expansion of fast-charging networks and the development of infrastructure supporting higher-powered chargers will favor vehicles equipped with OBCs rated above 5 kW, enabling them to better capitalize on these advancements and achieve sustained market penetration.

By Vehicle Type

“LV is expected to remain the dominant vehicle type throughout the forecast period.”

EV on-board chargers are segmented into LV and M&HCV vehicle types. The rising adoption of passenger cars and small electric vehicles is being driven by growing consumer demand, increasing urban mobility needs, and supportive government incentives. Additionally, most existing EV charging infrastructure, both residential and public AC systems, is primarily designed for light-duty vehicles. In response, automakers are focusing on delivering efficient and cost-effective onboard chargers tailored to the needs of light vehicles (LVs). This trend is expected to reinforce the continued dominance of the LV segment in the OBC market throughout the forecast period.

By Power Rating Type

“> 5kW is expected to remain the dominant power rating type in the market during the forecast period.”

The EV on-board charger market is segmented into three power rating types: < 3kW, 3kW to 5kW, and > 5kW. A majority of mid-range to high-end electric vehicles gaining popularity for their extended range and advanced features, require higher-rated on-board chargers to reduce charging time and enhance user convenience. OBCs with power ratings above 5 kW are increasingly preferred, as they ensure more efficient charging, particularly for vehicles equipped with larger battery packs.

With consumer desire for quicker and easier charging, automakers are also including more powerful OBCs in their cars. In the coming years, the expansion of fast-charging networks and the development of infrastructure supporting higher-powered chargers will favor vehicles equipped with OBCs rated above 5 kW, enabling them to better capitalize on these advancements and achieve sustained market penetration.

Regional Analysis

“The Asia-Pacific is expected to remain the largest market for EV on-board chargers during the forecast period.”

During the forecast period, the Asia Pacific region holds the top share for on-board chargers (OBCs) for electric vehicles (EVs). This is mainly fuelled by the explosion of the electric vehicle (EV) industry in countries such as China, India, and Japan, which are at the forefront of adopting EVs courtesy of a strong government policy on incentives, environment policies, and growing consumer demand for cleaner means of transport. China, more specifically, is the world’s biggest EV market, and the demand for OBCs is significant, as the nation continues to develop its EV infrastructure and capacity.

In addition, many big car makers are set on making electric vehicles for the Asia-Pacific market, thereby pushing the adoption of OBCs to higher levels. The region also enjoys cheap manufacturing and established supply chains for EV components, which is a key gateway for both EV production and charging technology. As the demand shifts towards sustainable growth and enhanced emissions, Asia-Pacific will continue to dominate the EV on-board charger market for the years to come.

Key Players

The market is moderately concentrated, with over 50 players globally. Most major players compete in several key factors, including price, service offerings, and regional presence. The following are the key players in the EV On-board charger market. Some of the major players provide both a standalone on-board charger and a combo unit with a DC-DC converter (such as Valeo and BorgWarner Inc.).

Here is the list of the Top Players (Based on Dominance)

• Valeo
• BYD Auto Co., Ltd.
• BorgWarner Inc.
• Tesla, Inc.
• Toyota Industries Corporation
• KOSTAL Group

Note: The above list does not necessarily include all the top players in the market.

Are you the leading player in this market? We would love to include your name. Please write to us at sales@stratviewresearch.com 

Report Features

This report provides market intelligence most comprehensively. The report structure has been kept so that it offers maximum business value. It provides critical insights into market dynamics and will enable strategic decision-making for existing market players as well as those willing to enter the market. The following are the key features of the report:

• Market structure: Overview, industry life cycle analysis, supply chain analysis.
• Market environment analysis: Growth drivers and constraints, Porter’s five forces analysis, SWOT analysis.
• Market trend and forecast analysis.
• Market segment trend and forecast.
• Competitive landscape and dynamics: Market share, Service portfolio, New Product Launches, etc.
• COVID-19 impact and its recovery curve
• Attractive market segments and associated growth opportunities.
• Emerging trends.
• Strategic growth opportunities for the existing and new players.
• Key success factors.

The EV on-board charger market is segmented into the following categories. 

EV On-Board Charger Market, by Power Flow Type

• Unidirectional (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)
• Bidirectional (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)

EV On-Board Charger Market, by Propulsion Type

• BEV (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)
• HEV (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)

EV On-Board Charger Market, by Vehicle Type

• LV (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)
• M&HCV (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)

EV On-Board Charger Market, by Power Rating Type

• < 3kW (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)
• Between 3kW to 5kW (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)
• > 5kW (Regional Analysis: North America, Europe, Asia-Pacific, and Rest of World)

EV On-Board Charger Market by Region

• North America (Country Analysis: The USA, Canada, and Mexico)
• Europe (Country Analysis: Germany, France, The UK, Russia, Italy, and Rest of Europe)
• Asia-Pacific (Country Analysis: Japan, China, India, South Korea, and Rest of Asia-Pacific)
• Rest of the World (Country Analysis: Brazil, Argentina, and Others)

Research Methodology

• This strategic assessment report from Stratview Research provides a comprehensive analysis that reflects today’s EV on-board charger market realities and future market possibilities for the forecast period. 
• The report segments and analyzes the market in the most detailed manner to provide a panoramic view of the market.
• The vital data/information provided in the report can play a crucial role for market participants and investors in identifying the low-hanging fruit available in the market and formulating growth strategies to expedite their growth process.
• This report offers high-quality insights and is the outcome of a detailed research methodology comprising extensive secondary research, rigorous primary interviews with industry stakeholders, and validation and triangulation with Stratview Research’s internal database and statistical tools.
• More than 1,000 authenticated secondary sources, such as company annual reports, fact books, press releases, journals, investor presentations, white papers, patents, and articles, have been leveraged to gather the data.
• We conducted more than 10 detailed primary interviews with market players across the value chain in all four regions and industry experts to obtain both qualitative and quantitative insights.

Report Customization Options

With this detailed report, Stratview Research offers one of the following free customization options to our respected clients:

Company Profiling

• Detailed profiling of additional market players (up to three players)
• SWOT analysis of key players (up to three players)

Competitive Benchmarking

• Benchmarking of key players on the following parameters: Service portfolio, geographical reach, regional presence, and strategic alliances

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