Electric Vehicle (EV) Ducts Market Analysis | 2025-2030

Attractive Opportunities

Global Demand Analysis & Sales Opportunities in EV Ducts Market

• The annual demand for EV ducts was USD 0.5 billion in 2024 and is expected to reach USD 0.7 billion in 2025, up 16.9% than the value in 2024.
• During the forecast period (2025 to 2030), the EV ducts market is expected to grow at a CAGR of 11.5%. The annual demand will reach of USD 1.2 billion in 2030.
• During 2025-2030, the EV ducts industry is expected to generate a cumulative sales opportunity of USD 5.8 billion.

High-Growth Market Segments:

• The Asia-Pacific region is expected to be the dominant market, followed by North America as the second-largest region over the upcoming years. 
• By Application type, HVAC is likely to be the dominant end-user type in the market during the forecast period.
• By Vehicle type, LV is expected to remain the market's demand generator during the forecast period.
• By Material type, Plastic Ducts are anticipated to be the fastest-growing product type during the forecast period in the EV ducts market.
• By Manufacturing type, Blow Molding is expected to remain the most dominant manufacturing process in the market over the upcoming years.
• By Pressure type, Low-Pressure Ducts are likely to remain the dominant and fastest-growing segment during the forecast period.
• By Powertrain type, Hybrid Vehicle is expected to remain dominant, whereas the BEV is projected to grow at a higher rate during the forecast period.

Market Statistics

Have a look at the sales opportunities presented by the EV ducts market in terms of growth and market forecast.

Market Dynamics

Introduction:

What are EV ducts?

An EV (electric vehicle) duct includes several tubes responsible for circulating cold and warm air in different vehicle applications. The duct is highly beneficial for effectively working the mechanical systems in the vehicle. The duct is mainly responsible for heating, ventilation, and air conditioning inside the car. Plastic and foam ducts are some of the most common types, but there are other options. The materials and designs of ducts vary according to the applications, with considerations for heat resistance, chemical resistance, durability, and airflow efficiency.

In contrast to internal combustion engine (ICE) vehicles, the major applications of ducts in EVs include battery management and thermal management for motors and inverters. Ducts in EVs have key functions including thermal management, cabin climate control, aerodynamics, moisture and dust management, structural integration, and noise reduction.

Market Drivers:

• Key factors stimulating the growth of the EV ducts market are growing electric vehicle production, increasing adoption of electric vehicles aided by environmental concerns, government incentives, improvements in EV technology, stringent environmental regulations, and growing EV charging infrastructure.
• Apart from these, increasing focus on thermal management, advancements in HVAC systems, aerodynamic efficiency requirements, and increasing demand for lightweight yet durable ducts are other factors driving the market's growth.

Market Opportunities:

• Increasing development of 3D-printed ducts.
• Increasing focus on developing ducts with single-material construction.
• Development of ducts with higher temperature resistance, such as PPS or PA46 ducts.

Segment Analysis

By Vehicle Type

“LV is expected to remain the market's demand generator during the forecast period.”

• The automotive ducts market is segmented into LV and M&HCV based on vehicle type. LV (light vehicle) includes passenger cars and LCV (light commercial vehicles).
• The higher production volume of passenger cars and LCVs (light commercial vehicles) and the growing adoption of EVs are the key factors in the LV segment's dominance.
• Other factors include rising demand for cabin comfort and air quality, stringent regulation requirements for fuel efficiency and emissions, advancements in technology for duct material, and the requirement of advanced ducts for cooling batteries, motors, and power electronics.

By Application Type

“HVAC duct is likely to hold the dominant market position during the forecast period.”

• The market is segmented by application type into HVAC ducts, under-the-hood ducts, battery management ducts, and others. The significant applications of ducts in EVs include battery management, thermal management for motors and inverters, and cabin air management (HVAC ducts).
• HVAC ducts are primarily made with plastics (polypropylene or polyethylene plastics). The instrument panel duct is the most significant application of ducts in an automobile in the HVAC area. Other major HVAC ducts generating a noticeable demand are roof ducts, console ducts, and pillar ducts.

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By Manufacturing Process Type

“Blow molding is expected to remain the most dominant manufacturing process of the market during the forecast period.”

• The market is segmented by manufacturing process type into blow molding, injection molding, thermoforming, and others.
• Blow molding is the most economical process for producing plastic ducts. The equipment cost is lower, and the manufacturing cost per duct is lower than that of ducts manufactured through other processes (thermoforming and rotational molding).

By Material Type

“Plastic duct is likely to be the most preferred material of the market during the forecast period.”

• The market is segmented by material type into plastic ducts, foam ducts, and others.
• Key plastics used to make ducts with or without reinforcements are Polyamide (PA), high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), and polyphenylene sulfide (PPS). Foam ducts are likely to remain the second-largest segment by 2030.
• The demand for plastic ducts is growing due to their weight reduction, cost-effective production, design flexibility, corrosion resistance, and thermal and acoustic insulation.

By Pressure Type

“Low-pressure ducts are likely to hold the dominant position in the market during the forecast period.”

• Based on pressure type, the market is segmented into low-pressure ducts and high-pressure ducts.
• Low-pressure ducts include HVAC ducts, such as instrumental panel ducts, console ducts, roof ducts, and pillar ducts; and some under-the-hood ducts, such as clean air ducts and dirty air ducts; and ducts covered under the others segment, such as radio cooling duct and brake ducts. High-pressure ducts are majorly used in under-the-hood application areas.

By Powertrain Type

“Hybrid vehicle is expected to remain the dominant segment of the market during the forecast period.”

• Based on powertrain type, the market is segmented into BEV and hybrid
• Key factors for the dominance of hybrid vehicles include higher production of hybrid vehicles in total EV production, requirement of more complex duct systems for thermal management, government incentives and policies, and affordability and consumer preference.

Regional Analysis

“Asia-Pacific is expected to be the dominant region, and Europe is likely to remain the second-dominant position in the market during the forecast period.”

• The EV ducts market is segmented by region into North America, Europe, Asia-Pacific, and The Rest of the World.
• Regarding region, Asia-Pacific is estimated to maintain its unassailable lead in the market, with China being the engine’s propeller. The regional dominance is due to the high production and adoption of passenger cars and LCVs, particularly in China, Japan, and South Korea, the presence of key EV manufacturers (such as BYD, NIO, Toyota, and Hyundai), government incentives and policies, and massive investment in EV infrastructure in the region.
• Europe and North America are also projected to generate sizeable demand for EV ducts during the forecast period. Germany, France, and The UK are known for their advanced technologies in the EV.

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Competitive Landscape

Most of the major players compete in some of the factors, including price, service offerings, regional presence, etc. The following are the key players in the EV ducts market -  

The following are the key players in the EV ducts market (Based on Dominance)?

• ABC Group Inc.
• Hutchinson
• MANN+HUMMEL Group
• Continental AG
• MAHLE GmbH
• ElringKlinger AG
• Awkel Automotive

Note: The above list does not necessarily include all the top players in the market.

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Report Features

This report provides market intelligence most comprehensively. The report structure has been kept so that it offers maximum business value. It provides critical insights into market dynamics and will enable strategic decision-making for existing market players as well as those willing to enter the market.

The following are the key features of the report:

• Market structure: Overview, industry life cycle analysis, supply chain analysis.
• Market environment analysis: Growth drivers and constraints, Porter’s five forces analysis, SWOT analysis.
• Market trend and forecast analysis.
• Market segment trend and forecast.
• Competitive landscape and dynamics: Market share, Service portfolio, New Product Launches, etc.
• COVID-19 impact and its recovery curve.
• Attractive market segments and associated growth opportunities.
• Emerging trends.
• Strategic growth opportunities for the existing and new players.
• Key success factors.

Market Segmentation

This report studies the market, covering a period of 15 years of trend and forecast. The report provides detailed insights into the market dynamics to enable informed business decision-making and growth strategy formulation based on the opportunities present in the market.

The EV ducts market is segmented into the following categories. 

By Vehicle Type

• Light Vehicles 
• M&HCV 

By Application Type

• HVAC Ducts 
• Under-the-Hood Ducts 
• Battery Management Ducts 
• Others 

By Manufacturing Process Type

• Blow Molding 
• Injection Molding 
• Thermoforming 
• Others 

By Material Type

• Plastic Ducts 
• Foam Ducts 
• Others 

By Pressure Type

• Low-pressure ducts 
• High-pressure ducts 

By Powertrain Type

• Battery Electric Vehicles 
• Hybrid Vehicles 

By Region

• North America (Country Analysis: The USA, Canada, and Mexico)
• Europe (Country Analysis: Germany, France, Italy, The UK, Russia, and The Rest of Europe)
• Asia-Pacific (Country Analysis: China, Japan, India, South Korea, and The Rest of Asia-Pacific)
• Rest of the World (Country Analysis: Brazil, Argentina, and Others)

Research Methodology

• This strategic assessment report from Stratview Research provides a comprehensive analysis that reflects today’s EV ducts market realities and future market possibilities for the forecast period. 
• The report segments and analyzes the market in the most detailed manner to provide a panoramic view of the market.
• The vital data/information provided in the report can play a crucial role for market participants and investors in identifying the low-hanging fruits available in the market and formulating growth strategies to expedite their growth process.
• This report offers high-quality insights and is the outcome of a detailed research methodology comprising extensive secondary research, rigorous primary interviews with industry stakeholders, and validation and triangulation with Stratview Research’s internal database and statistical tools.
• More than 1,000 authenticated secondary sources, such as company annual reports, fact books, press releases, journals, investor presentations, white papers, patents, and articles, have been leveraged to gather the data.
• We conducted more than eight detailed primary interviews with market players across the value chain in all four regions and industry experts to obtain qualitative and quantitative insights.

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Company Profiling

• Detailed profiling of additional market players (up to three players)
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Competitive Benchmarking

• Benchmarking of key players on the following parameters: Service portfolio, geographical reach, regional presence, and strategic alliances

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