Nonwoven Filtration Market Analysis | 2023-2028

Market Insights

The nonwoven filtration market is likely to grow at a CAGR of 4.9% during 2023-2028 to reach USD 8.4 billion in 2028.

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Market Dynamics

Introduction

Nonwoven materials are engineered fabrics composed of fibers or filaments bonded mechanically, thermally, or chemically. Unlike traditional woven fabrics, nonwoven fabrics are made directly from fibers without the need for weaving or knitting. For filtration, nonwoven materials are widely used due to their excellent filtration properties including high filtration efficiency, low-pressure drop, excellent dust-holding capacity, and easy disposability. Depending on the specific application, nonwoven filtration media can effectively capture and retain solid particles, liquids, and gases. Henceforth, they are used in automotive, healthcare, industrial manufacturing, water treatment, and air purification applications.

Market Drivers

World Health Organization (WHO) estimates that Air pollution has been responsible for approximately 4.2 million premature deaths globally in 2019. Additionally, an estimated 829,000 individuals perish annually due to diarrhea caused by the consumption of unsafe drinking water. The alarming statistics on water and air pollution-related deaths highlight the urgent need for effective filtration systems; hence, the demand for 10.6 million tons of nonwoven fabrics is anticipated from 2023 to 2028.

Air filtration dominates the market share, both in terms of volume and value, surpassing liquid filtration. This is primarily due to the significant demand from various sectors, including industrial, transportation, residential, commercial, and healthcare. The demand for indoor air purifiers has increased multi-fold recently. The air filtration segment is projected to exhibit a CAGR of 5.2% from 2023 to 2028, resulting in a market value of approximately US$ 5.7 billion by 2028.

Due to its versatility and advantages, drylaid is the preferred method for manufacturing nonwoven filtration fabrics. It enables the production of a wide range of filtration materials with varying fiber compositions, thicknesses, and densities. The drylaid process provides better control over fabric characteristics and allows for customization to meet specific filtration requirements. Additionally, needle punching is a prominent consolidation technique used in conjunction with drylaid. According to Stratview's predictions, approximately 44.3% of the total demand for nonwoven filtration media fabrics, by volume, will be fulfilled using the drylaid method during 2023-2028.

The nonwoven filtration market achieved a valuation of US$ 6.4 billion in 2022, exhibiting a year-on-year growth of 2.2%. This growth was primarily driven by the demand from key sectors, including automotive, HVAC, face masks and gowns, and water purifiers. Major players in nonwoven fabric manufacturing are Freudenberg, Hollingsworth & Vose, Berry Global Inc, and Ahlström Munksjo, which played a significant role in shaping the market landscape.

This growth will be fueled by stringent regulatory frameworks, such as ASHRAE Standard 52.2, OSHA, EPA, BS VI, CWA, CDC, and FDA, which emphasize the importance of enhanced air and water quality.

Recent Product Developments

 Suppliers of nonwoven filtration fabrics place a strong emphasis on technology, sustainability, and advanced materials to remain competitive in the market.

• Nano fiber-based new filter media: Freudenberg Filtration Technologies launched several new products including new filter elements based on high-performance nanofiber media for fine particle filtration in vehicle cabins. A premium cassette filter with lower flow resistance, longer service life, and a new burst protection grid.
• Sustainable Filtration Materials: The industry is increasingly prioritizing the development of sustainable and environmentally friendly filtration materials. This has led to notable innovations, including the utilization of bio-based polymers, cellulose, and biodegradable materials in the production of nonwoven filtration fabrics. Prominent players like Gessner (Mativ), Freudenberg, and Hollingsworth & Vose have embraced cellulose as one of their key materials for creating nonwoven fabrics.

Recent Market JVs and Acquisitions

Major nonwoven filtration fabric manufacturers are strategically acquiring companies with specialized expertise in specific sectors to expand their market penetration.

• Freudenberg’s Filtration Technologies acquired RPS Products and Protect Plus Air: Freudenberg's Filtration Technologies in the United States has successfully acquired RPS Products and Protect Plus Air Holding. RPS Products is a filter manufacturer, whereas Protect Plus Air Holding specializes in selling air filters for residential and office buildings through retailers. These acquisitions not only enhance Freudenberg's business in North America but also enable the company to expand into a new market segment, specifically offering filter solutions for retail and office buildings.

Segment Analysis

By Application Type

"Air filtration is anticipated to continue to dominate the market during the forecast period"

The nonwoven filtration market is segmented into Air filtration and Liquid filtration. Air filtration is anticipated to continue to dominate the market during the forecast period. The factors include the increasing demand for automobiles, HVAC appliances, indoor air purifiers in residential and commercial buildings, and face and surgical masks. The rising concerns regarding air pollution have further contributed to the demand for effective filtration solutions.

Additionally, government regulations, such as LEED Certification, ENERGY STAR, Indian Green Building Council, and European Union (EU) Emission Standards, have played a pivotal role in driving the adoption of filtration systems to ensure better air quality.

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By Material Type

"Polyester is expected to be predominant in the market during the forecast period"

The nonwoven filtration market is segmented into Polyester, Polypropylene, Nylon, Fiberglass, Bicomponent PET/coPET fiber, Bicomponent PET/PE fiber, Bicomponent PP/co-PP fiber, and Others. Polyester is expected to be predominant in the market. Polyester fibers possess remarkable strength and durability, enabling them to endure demanding filtration processes without compromising their integrity.

This durability ensures that the filtration fabric maintains its efficiency and longevity. Polyester also exhibits exceptional resistance to chemicals, abrasion, and moisture, which are critical factors in filtration applications. It retains its performance even under harsh conditions, guaranteeing consistent and reliable filtration performance over an extended period.

Regional Analysis

"Asia-Pacific is anticipated to sustain its position as the market with the highest growth rate"

Asia-Pacific is anticipated to sustain its position as the market with the highest growth rate, demonstrating continued rapid expansion during the forecast period. China and India are home to a large number of major companies in the nonwoven filtration market. Renowned companies like Freudenberg, Berry Global Inc, and Ahlström Munksjo have a strong presence in these markets.

Additionally, there are several local firms, such as Xinlong Holding, Tianjin TEDA Filters Co Ltd, Zhejiang Jiarui Filtration Technology Co Ltd, Ginni Spectra Pvt Ltd, Khosla Profil Pvt Ltd, and Foshan Nanhai Beautiful Nonwoven Co Ltd., that contribute significantly to the industry's growth. These companies collectively fuel the expansion of the nonwoven filtration market in the region. The presence of significant automotive companies, such as Tata Motors Limited, BYD Auto Co Ltd, Ashok Leyland Limited, and SAIC Motor Corporation Limited, ensures a sustained demand for nonwoven filtration fabrics.

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Key Players

The market is highly populated with the presence of several local, regional, and global players. Most of the major players compete in some of the governing factors including price, product offerings, regional presence, etc. 

The following are the key players in the nonwoven filtration market:

• Alekegen
• Asahi Kasei Corporation
• Ahlström Munksjo
• Berry Global Inc
• Freudenberg
• Fibertex Nonwovens A/S
• Gessner (Mativ)
• Hollingsworth & Vose
• SANDLER NONWOVEN CORPORATION
• Welspun Advanced Textiles

Note: The above list does not necessarily include all the top players in the market.

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Report Features

This report provides market intelligence in the most comprehensive way. The report structure has been kept such that it offers maximum business value. It provides critical insights into market dynamics and will enable strategic decision-making for existing market players as well as those willing to enter the market. The following are the key features of the report:

• Market structure: Overview, industry life cycle analysis, supply chain analysis.
• Market environment analysis: Growth drivers and constraints, Porter’s five forces analysis, SWOT analysis.
• Market trend and forecast analysis.
• Market segment trend and forecast.
• Competitive landscape and dynamics: Market share, Service portfolio, New Product Launches, etc.
• COVID-19 impact and its recovery curve
• Attractive market segments and associated growth opportunities.
• Emerging trends.
• Strategic growth opportunities for the existing and new players.
• Key success factors.

Market Segmentation

This report studies the market covering 12 years of trend and forecast. The report provides detailed insights into the market dynamics to enable informed business decision-making and growth strategy formulation based on the opportunities present in the market.

The nonwoven filtration market is segmented into the following categories:

By Application Type 

• Air Filtration
• Liquid Filtration 

By Web-Formation Type 

• Drylaid
• Spunmelt
• Wetlaid
• Airlaid

By Material Type 

• Polyester
• Polypropylene
• Nylon
• Fiberglass
• Bicomponent PET/coPET fiber
• Bicomponent PET/PE fiber
• Bicomponent PP/co-PP fiber
• Others 

By Region

• North America (Country Analysis: The USA, Canada, and Mexico)
• Europe (Country Analysis: Germany, France, The UK, Russia, and the Rest of Europe)
• Asia-Pacific (Country Analysis: China, India, Australia, South Korea, and the Rest of Asia-Pacific)
• Rest of the World (Country Analysis: Saudi Arabia, Brazil, and Others)

Research Methodology

• This strategic assessment report, from Stratview Research, provides a comprehensive analysis that reflects today’s Nonwoven Filtration market realities and future market possibilities for the forecast period. The report segments and analyzes the market in the most detailed manner in order to provide a panoramic view of the market.
• The vital data/information provided in the report can play a crucial role for the market participants as well as investors in the identification of the low-hanging fruits available in the market as well as to formulate the growth strategies to expedite their growth process.
• This report offers high-quality insights and is the outcome of a detailed research methodology comprising extensive secondary research, rigorous primary interviews with industry stakeholders, and validation and triangulation with Stratview Research’s internal database and statistical tools.
• More than 1,000 authenticated secondary sources, such as company annual reports, fact books, press releases, journals, investor presentations, white papers, patents, and articles, have been leveraged to gather the data. We conducted more than 15 detailed primary interviews with the market players across the value chain in all four regions and industry experts to obtain both qualitative and quantitative insights.

Customization Options

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Company Profiling

• Detailed profiling of additional market players (up to three players)
• SWOT analysis of key players (up to three players)

Competitive Benchmarking

• Benchmarking of key players on the following parameters: Product portfolio, geographical reach, regional presence, and strategic alliances

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